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Diamond Multi Wire Saw Machine: Revolutionizing Stone Processing
The diamond multi-wire saw machine has revolutionized the stone processing industry with unparalleled precision and efficiency. Unlike traditional blade-based systems, this machine uses ultra-thin 0.2mm diamond wires to cut granite, marble, and luxury stone blocks, reducing material waste by up to 80%. This cutting technology is especially suitable for precision cutting of high-value materials such as Calacatta marble and Black Galaxy granite. The diamond wire cutting achieves a smooth surface without the need for secondary polishing.
How 0.2mm Diamond Wire Reduces Stone Waste by 80%?
The diamond cutting wire has a narrow diameter of just 0.2mm (cut stone width of 0.5mm), which maximizes the yield of slabs from each stone, significantly reducing material waste.
Applications of Multi-Wire Saw Machine in Stone Processing
The diamond multi-wire saw cutting machine optimizes the entire stone processing operation from quarry to slab factory. Its applications include:
Granite Block Cutting: Transforming large quarry blocks (up to 3.0 x 2.2 meters) into uniform slabs (thickness of 5-50mm), minimizing cracks in fragile stones such as Blue Bahia granite.
Marble Carving and Thin Slab Production: Cutting delicate 5mm thick marble slabs for interior decoration and using CNC diamond wire saw systems for complex 3D carving.
Technical Advantages of DINOSAW Multi Wire Saw Cutting Machine
The DINOSAW diamond wire saw machine integrates cutting-edge engineering innovations to provide industrial-grade performance, including:
High-Speed Cutting: With a line speed of up to 40 meters per second, cutting efficiency is increased by 60% compared to traditional systems.
Material Adaptability: It maintains stability even when cutting high-hardness granite (Mohs hardness 7).
Steel Cast Frame: The heavy-duty steel cast frame ensures unmatched stability and minimizes structural deformation.
Vibration Dampening: Noise levels are 40dB lower than conventional gang saws.
Servo-Controlled Tension System (±10N Accuracy): Provides real-time tension calibration during the cutting cycle, preventing diamond wire breakage.
Dual-Axis Spiral Feed Mechanism: Servo-driven X/Y axes provide adjustable feed rates for precise cutting control.
AI-Assisted Proprietary CNC Control System: AI algorithms automatically adjust parameters based on the material. Predictive maintenance alerts for key components.
Direct Drive Main Motor Technology: Compared to gear-driven motors, power consumption is reduced by 15%, with torque consistency of ±0.5% RPM at full load.
Four-Guide Wheel "口" Configuration: The 4 guide wheels eliminate lateral drift, extend diamond wire life, and reduce diamond wire wear by 30%.
Diamond Multi Wire Saw Machine: Revolutionizing Stone Processing
The diamond multi-wire saw machine has revolutionized the stone processing industry with unparalleled precision and efficiency. Unlike traditional blade-based systems, this machine uses ultra-thin 0.2mm diamond wires to cut granite, marble, and luxury stone blocks, reducing material waste by up to 80%. This cutting technology is especially suitable for precision cutting of high-value materials such as Calacatta marble and Black Galaxy granite. The diamond wire cutting achieves a smooth surface without the need for secondary polishing.
How 0.2mm Diamond Wire Reduces Stone Waste by 80%?
The diamond cutting wire has a narrow diameter of just 0.2mm (cut stone width of 0.5mm), which maximizes the yield of slabs from each stone, significantly reducing material waste.
Applications of Multi-Wire Saw Machine in Stone Processing
The diamond multi-wire saw cutting machine optimizes the entire stone processing operation from quarry to slab factory. Its applications include:
Granite Block Cutting: Transforming large quarry blocks (up to 3.0 x 2.2 meters) into uniform slabs (thickness of 5-50mm), minimizing cracks in fragile stones such as Blue Bahia granite.
Marble Carving and Thin Slab Production: Cutting delicate 5mm thick marble slabs for interior decoration and using CNC diamond wire saw systems for complex 3D carving.
Technical Advantages of DINOSAW Multi Wire Saw Cutting Machine
The DINOSAW diamond wire saw machine integrates cutting-edge engineering innovations to provide industrial-grade performance, including:
High-Speed Cutting: With a line speed of up to 40 meters per second, cutting efficiency is increased by 60% compared to traditional systems.
Material Adaptability: It maintains stability even when cutting high-hardness granite (Mohs hardness 7).
Steel Cast Frame: The heavy-duty steel cast frame ensures unmatched stability and minimizes structural deformation.
Vibration Dampening: Noise levels are 40dB lower than conventional gang saws.
Servo-Controlled Tension System (±10N Accuracy): Provides real-time tension calibration during the cutting cycle, preventing diamond wire breakage.
Dual-Axis Spiral Feed Mechanism: Servo-driven X/Y axes provide adjustable feed rates for precise cutting control.
AI-Assisted Proprietary CNC Control System: AI algorithms automatically adjust parameters based on the material. Predictive maintenance alerts for key components.
Direct Drive Main Motor Technology: Compared to gear-driven motors, power consumption is reduced by 15%, with torque consistency of ±0.5% RPM at full load.
Four-Guide Wheel "口" Configuration: The 4 guide wheels eliminate lateral drift, extend diamond wire life, and reduce diamond wire wear by 30%.
Performance: Multi-Wire Saw vs Gangsaws | ||
Parameter | DINOSAW Multi Wire Saw | Traditional Gangsaw |
Kerf Width | 0.5mm | 8-10mm |
Slab Yield Rate | 97%+ | 68-75% |
Minimum Thickness | 5mm | 20mm |
Waste Rate | <3% | 25 -32% |
Noise Level | 65dB | 105dB |
Performance: Multi-Wire Saw vs Gangsaws | ||
Parameter | DINOSAW Multi Wire Saw | Traditional Gangsaw |
Kerf Width | 0.5mm | 8-10mm |
Slab Yield Rate | 97%+ | 68-75% |
Minimum Thickness | 5mm | 20mm |
Waste Rate | <3% | 25 -32% |
Noise Level | 65dB | 105dB |
No.351, Dingshi Jing, Shijing, Dongling Town, Huian, Quanzhou, Fujian, China
+86-595-86780371
+86-15905012435
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